Simplified CMM Inspection Provides a Flexible Method for Achiev

  • In the inspection room of the contract machining specialists WLR Precision Engineering in Wilford, Nottinghamshire, the use of a pair of machines with a smaller capacity and a combined age of 15 years has been largely superseded by the use of two coordinate measuring machines (CMMs) manufactured by LK Metrology in Castle Donington, United Kingdom. These CMMs were manufactured in the United Kingdom.

    The new coordinate measuring machines (CMMs) come equipped with LK Launchpad, which is an icon-driven, touch-screen operator menu, as well as a network of viewing screens and tablets. In addition, the CMMs have been upgraded with newer technology. Because of this, both production operators and quality inspectors will have an easier time using the new CMMs and gaining access to the measurement reports. The streamlined operator menu gives users a list of all of the inspection programs that are currently available as well as the precise position in which the part should be placed on the machine table for the purpose of inspection. Users are given the assurance they need to complete measurement tasks with a minimum number of clicks thanks to this feature. It allows CMM operators who are not specialists to use the system, which both increases the system's flexibility and makes it possible to use the system. Measured results and automatically generated reports can be easily shared between screens, tablets, and other networked devices, cmm services such as computers, so that they can be accessed and viewed from any location in the world.

    WLR's clientele have a high opinion of the company and consider it to be an all-around service provider. This is as a result of the fact that the company is responsible for the management of the entire production process in the fulfillment of almost every contract. Meticulous metrology, which frequently includes inspection of the entire thing, contributes a sizeable portion of the value that is associated with each individual component. Contracts are won from industries such as oil and gas, pharmaceuticals, medicine, laboratory instrumentation, and scientific instrumentation; all of these industries place a significant amount of reliance on the precision and consistency of the parts that are delivered. Consequently, the parts that are delivered must be accurate and consistent.

    According to Tom Parr, the sales manager at WLR, the growing confidence that our customers have in the accuracy and consistency of components that they receive from us has resulted in us winning significantly more business in virtually every sector that we serve. This is according to the fact that our customers have more faith in the accuracy and consistency of the components that they receive from us.

    In the year 2015, the company made a significant investment by purchasing its very first coordinate measuring machine (CMM), which was an AlteraS 15.10.8 and had a measuring volume of 1,524 x 1,016 x 813 mm. This acquisition was a significant factor that contributed to the improvement in the level of confidence. It completely revamped the quality control procedures at the Wilford factory in a very short period of time, making the process of measuring parts and generating inspection reports significantly quicker, more accurate, and less labor intensive overall.

    The need for a more thorough, one hundred percent inspection, as well as detailed reporting, was what prompted the purchase of the machine, which was also prompted by a significant increase in the quantity of components that were ordered by key customers. Specifically, the demand for more comprehensive, one hundred percent inspection, and detailed reporting. Almost immediately after that, a customer in the defense industry expressed a requirement for the provision of traceable measurements and certified reports covering the supply of critical, matched components. This request arrived not long after the one that came before it.

    The large table area of the CMM, which measures approximately 1.0 by 1.5 meters and can accommodate up to 12 identical components at the same time for batch inspection, is a significant advantage of this piece of measuring equipment. In contrast, the older CMMs could only accommodate a single component at a time, so this newer model has room for multiple components. In the manufacturing industry, CMM Inspection Companies it is not something that is commonly seen that a measuring machine is nested with multiple components in this manner; however, the subcontractor attests that it is not at all impossible at all. The inspection of five batches is possible during the course of a typical day shift, with approximately five minutes of load time allotted in between each batch.

    After the components have been positioned in their designated locations, an inspector will press a button to initiate a single, automated cycle that will measure each component. The duration of this cycle can range anywhere from two hours to two days, depending on the specifics of the component being measured. Because of this, the person who is being inspected is free to work on other metrology equipment elsewhere for the majority of the day because it is possible to precisely predict how long the inspection will take. Efficiency is significantly improved when compared to the older method, which required an inspector to spend the entire day sitting next to a CMM and manually loading each part before each automatic measurement cycle. The new method, on the other hand, eliminates this requirement, making it significantly more productive. When using the older method, an inspector was required to spend an undetermined amount of time that was longer than the amount of time that was required for an equivalent automatic batch cycle.

    In the past, when metrology was carried out in a different manner, the subsequent preparation of reports by hand on a total of 12 inspected parts typically took three hours. This was the case even when the number of parts being inspected was increased to 24. Significant cost reductions are now very easily observable as a direct result of the fact that CAMIO is able to carry out the task in its entirety without human intervention. An exhaustive and graphically supported inspection report is generated on an entire batch in a matter of minutes. This report covers thirty to forty critical dimensions on each part and includes color-coded content in the event of any non-conformance in the event of any non-conformance. The report is generated on an entire batch. Using a file of the CSV type that has been formatted in a manner that is unique to WLR, the data from the report is imported directly into a spreadsheet that has been created in Excel.